PRE-JOB Checklist
- Water sample sent to town for analysis
- Pre-job safety brief held with all parties
- Bottom hole temperature from logs consistent with norm and relayed to cementing Company
- Caliper run. Is hole under/in/overgauge
- Casing drifted, threads clean, consumables in place as per program
- Strokes to bump
- Plan to monitor returns/ losses
- Contingency for losses - minimum turbulent flow, maximum laminar flow
- Open-hole excess volume determined
- Cement and additive stocks sufficient
- Chemical inventory before slurry and spacer preparation.
- Has the Cementer been told how much excess mixfluid should be available? i.e. calculated volume + tank dead volume + contingency
- Cement truck checked out and run recently
- Cement calculations done by at least 2 people and cross checked
- Spare chicksans available on floor or catwalk
- Plug dropping head and plugs inspected. Operation of tattle-tail last time, serviced, working
- Loading of PDH witnessed by Drilling Supervisor. Valves secured
- Strokes to bump plug and strokes to fill pipe calculated
- What is the plan for handling fluids at surface. Can pits be isolated – suction & return. Mud Engineer and Mud Loggers clearly briefed
- Radios checked
- Stroke counter functioning OK
- If displacing with rig pump, use one pump only.
- Double the chemical requirements calculated available.
- Check water to be used (salt content is too high/ Mg level to avoid 'flash setting').
- Set the oven to the test temp. before the job starts.
- Discuss the complete job when contractor arrives on site.
- Be present when the cement chemicals are being added to the water. Take two samples of the mixwater (usefull if a problem occurs).
- Calculate:
- 1. the volume and strokes to cement equalised and bump.
- 2. the expected differential pressure at bump.
- 3. based on the planned height of cement in the annulus estimate the pressure just before bump.
- Litecrete: re-blend and test the dry blend cement at the rig.
- Litecrete: “more” mix water must be prepared.
- Preprare several copies of the cement program Make a list of people who should have one.
- Cement samples sent to town
- Have cementers check stock for next casing job
JOB PLANNING Checklist
- BHST and BHCT consistent with recipe
- Spacer’s compatibility been checked
- Is fluid loss additive required? It is cheaper to use standard LCM in the spacers rather than in the slurry.
- If a new system is introduced, has a sensitivity test been done?
- Are the spacers recommended cost effective
- Is free water acceptable (high angle cementation only)
DURING JOB Checklist
- Note times of arrival of contractor and other significant times during the job (floor handed over to contractors, pressure testing of lines, plug dropped, bumped etc.).
- Have with you the program and the pre-calculation, a calculator is also advised.
- Set up non-oral method of to advise cementer of slurry densities whilst mixing
- Use rig personnel to assist with monitoring job
- Sampling: - take two samples of final slurry, one to be placed in the oven and one outside. For 'on the fly' take four samples, two in and two out of the oven.
- If a tail slurry is planned take 2 samples also.
AFTER JOB Checklist
- Prepare a cement job report and send to Drilling Superintendent
- Have cementers rig down equipment as soon as possible
- Insure that personnel do not remain on the wellsite if not required.
- Confirm chemicals used and returned.